The Manifold Pipeway - Transmission Digest

The Manifold Pipeway

The Honda six-speed transmission has been on the bench of many specialty shops for one reason or another (figure 1). But, for those of you who have yet to lay your hands on one, mounted on the upper side of the unit is one of the largest, if not the largest solenoid and pressure switch assembly on a passenger car transmission you have ever seen (figure 2).

Figure 1
Figure 2

When this solenoid/pressure switch assembly is removed from the transmission (figure 3), you will see five plastic manifolds containing a total of eleven pass-through hydraulic circuit filter pipes. Each of these eleven pipes has its own filter screen cups in them (figure 4).  It is quite easy to lose a few of them as they are not integral to the pipe. However, they can be removed (figure 5). So, if you are not aware of this, they can fall out unnoticed and magically disappear.

Figure 3
Figure 4
Figure 5

These filter pipe manifolds are strategically keyway placed into an internally mounted adapter housing (figure 6). Honda calls this adapter housing “the manual valve body.”  The O-rings located closest to the end of these pipes is the side that presses into this manual valve body (figure 7).

Figure 6
Figure 7

The question that comes up now and again from curious minds has been, “Are the functions of these filter pipes identified by Honda”? And the answer is both yes and no. “Yes,” in that they can be seen in hydraulic schematics showing their individual functions, but “No” in that they are not individually identified in their repair manual.   

In figure 8, each of these hydraulic filter pipes is numbered. These numbers are then placed next to their corresponding filter location in Honda’s hydraulic schematic seen in figure 9.

Figure 8
Figure 9

These are the hydraulic functions of each of these filter pipes in the manifold pipeway:

  • Filter # 1 filters the circuit between AT Clutch Pressure Control Solenoid Valve C, Solenoid Valve C Accumulator and Shift Valve C;
  • Filter # 2 filters the circuit between AT Clutch Pressure Control Solenoid Valve C and the Shift Fork Shaft;
  • Filter # 3 filters the circuit between Line Pressure Solenoid Valve A, Line Pressure Switch, Regulator Valve and the Lock-Up Shift Valve;
  • Filter # 4 filters the circuit between Shift Valve B and Shift Valve C;
  • Filter # 5 filters the circuit between Shift Valve B, Transmission Fluid Pressure Switch B and the 3rd Clutch;
  • Filter # 6 filters the circuit between Shift Valve B, Transmission Fluid Pressure Switch E and the 6th Clutch;
  • Filter # 7 filters the circuit between AT Clutch Pressure Control Solenoid Valve A, AT Clutch Pressure Control Solenoid Valve B and the Manual Valve (Pressure Supply;)
  • Filter # 8 filters the circuit between Shift Valve A, Transmission Fluid Pressure Switch A and the 2nd Clutch;
  • Filter # 9 filters the circuit between AT Clutch Pressure Control Solenoid Valve D, Line Pressure Solenoid A, Shift Solenoid Valve A, Shift Solenoid Valve B and the Manual Valve (Pressure Supply);
  • Filter # 10 filters the circuit between Shift Valve A, Transmission Fluid Pressure Switch D and the 5th Clutch; and
  • Filter # 11 filters the circuit between AT Clutch Pressure Control Solenoid Valve D and the Lock-up Shift Valve.

You May Also Like

Sherlock Holmes Approach to an AB60 No-Move Situation

The effectiveness in diagnosing automatic transmission malfunctions is an art form. Although there are similarities among the wide varieties of transmissions on the road, each transmission has its own peculiarities. Aside from having mechanical, hydraulic, and electrical hardware systems to contend with, software/programming issues and various vehicle platforms make diagnostics much more difficult.  Using scopes provides

ab60

The effectiveness in diagnosing automatic transmission malfunctions is an art form. Although there are similarities among the wide varieties of transmissions on the road, each transmission has its own peculiarities. Aside from having mechanical, hydraulic, and electrical hardware systems to contend with, software/programming issues and various vehicle platforms make diagnostics much more difficult. 

GM 6T40 Pump Identification Guide

The 6T40 was introduced in 2008 for General Motors front-wheel-drive cars in the Chevrolet Malibu and has gone through several changes throughout its three generations, specifically in the pump area. The 6T40 is closely related to the more lightweight 6T30 and the heavier duty 6T45 and 6T50. Generation one started phasing out during the 2012

Seeing the Forest AND the Trees

They say that the proverbial phrase “I couldn’t see the forest for the trees” means that a person or organization cannot see the big picture because it focuses too much on the details. Related Articles – TASC Force Tips: Diagnosing 8L45 & 8L90 Shift Complaints – TASC Force Tips: Hydraulics Fundamentals: Check Valves – Shift

8L90 Vacuum Testing

Below are the diagrams for vacuum testing GM 8L90 transmissions. Note: OE valves are shown in rest position and should be tested in rest position unless otherwise indicated. Test locations are pointed to with an arrow. Springs are not shown for visual clarity. A low vacuum reading indicates wear. For specific vacuum test information, refer

4L60E Harsh 1-2 Shift

The 4L60E transmission platform has been in service from 1993-2015; that’s 22 years. It amazes me when a transmission that has been around for this long can throw a new twist on a common problem and blindside you. Let us have a look at the systems and potential problems in a 4L60E that can cause

Other Posts

Shift Pointers: Shift rod displacement in a luxury car

When owning a luxury vehicle, one cannot be faint-hearted when the time comes to pay a repair bill. Even if you bought a used luxury car at a very good price, this doesn’t change the price of new components required to make that repair. Related Articles – Dealing with the increasingly common pin-fit problem –

Shift pointers: Tricky sensor situations

Sometimes you’re the windshield and sometimes you’re the bug—a phrase many of us have heard and experienced. It’s inevitable. The idea is to be the windshield as much as possible. Shane from Cottman Transmissions had a helluva day but in the end, he was the windshield. Related Articles – Back to square one: When a

Shift Pointers: Getting the 10R80 shaft

The Ford 10R80 family of transmissions has become known for the CDF clutch cylinder sleeve moving out of position. An updated drum has been made available by Ford with a “no-walk” backing lip to prevent repeat failure. After this cylinder has been replaced, there still may be another problem still lurking in the transmission that

TransTec adds new overhaul kit for Honda CVTs

Freudenberg-NOK has launched a new TransTec Honda CVT overhaul kit.  The kit number is 49477913 and it covers the following applications: Related Articles – Alto adds torque converter sealing ring kit for Mercedes 722.6 – Sonnax introduces Ford 6R140 converter limit valve kit – Dana offers Spicer performance differential covers The company says this overhaul