A ‘Guess Why’ Tech Article - Transmission Digest

A ‘Guess Why’ Tech Article

A 2006 Ford Focus 2.3L with a 4F27E transmission comes into a shop with a complaint of a harsh garage shift into gear (drive and reverse), as well as harsh lift throttle coast downshifts. All forward upshifts are perfect. There are no codes stored in the system. In some cases, the transmission had been rebuilt, which included a different valve body and solenoids in an attempt to resolve the problem.

Technically Speaking

  • Author: Wayne Colonna
  • Subject matter: Bad ground
  • Issue: Why did this fix work?

There are times on ATSG’s technical help line, when we discover a solution to a problem, we would like to produce a bulletin or a seminar piece to share this information but do not. The reason for this is, although we determined a solution, we can only guess as to why the solution corrects the problem. Here is an example of the type of situation we find ourselves in.

A 2006 Ford Focus 2.3L with a 4F27E transmission comes into a shop with a complaint of a harsh garage shift into gear (drive and reverse), as well as harsh lift throttle coast downshifts. All forward upshifts are perfect. There are no codes stored in the system. In some cases, the transmission had been rebuilt, which included a different valve body and solenoids in an attempt to resolve the problem. A defective mass air flow sensor had also been considered as a possible cause among other sensor considerations, none of which corrected the problem. A clue as to where to begin to look came when a shop was willing to make a line-pressure check with a gauge. It was noticed that when the brake was applied, line pressure became slightly elevated. This pointed the tech to look into the brake switch and brake-light circuit. A bad ground in the trunk of the vehicle was discovered and repaired. This resolved all the harsh garage shifts and coast downshift bumps and clunks.

The problem here is we have no confirmation of exactly why a bad ground can cause this condition other than a guess. There would be ways to confirm what we think is taking place that would require making checks with a problem vehicle. In shops that we encounter with this problem, once the ground repair fixes the complaint, the car is quickly delivered to the owner. What is thought to be occurring is, with a bad taillight ground, the brake light circuit is looking for a ground path through the inhibitor switch circuit affecting PCM operation. But it’s only a guess. But we do know that fixing this ground eliminates the complaint. To find this ground circuit the liner needs to be removed from behind both the tail lights across the entire back of the vehicle (Figure 1). This will expose both left and right grounds for inspection and repair as seen in figures 2 and 3.

You May Also Like

Sherlock Holmes Approach to an AB60 No-Move Situation

The effectiveness in diagnosing automatic transmission malfunctions is an art form. Although there are similarities among the wide varieties of transmissions on the road, each transmission has its own peculiarities. Aside from having mechanical, hydraulic, and electrical hardware systems to contend with, software/programming issues and various vehicle platforms make diagnostics much more difficult.  Using scopes provides

ab60

The effectiveness in diagnosing automatic transmission malfunctions is an art form. Although there are similarities among the wide varieties of transmissions on the road, each transmission has its own peculiarities. Aside from having mechanical, hydraulic, and electrical hardware systems to contend with, software/programming issues and various vehicle platforms make diagnostics much more difficult. 

GM 6T40 Pump Identification Guide

The 6T40 was introduced in 2008 for General Motors front-wheel-drive cars in the Chevrolet Malibu and has gone through several changes throughout its three generations, specifically in the pump area. The 6T40 is closely related to the more lightweight 6T30 and the heavier duty 6T45 and 6T50. Generation one started phasing out during the 2012

Seeing the Forest AND the Trees

They say that the proverbial phrase “I couldn’t see the forest for the trees” means that a person or organization cannot see the big picture because it focuses too much on the details. Related Articles – 4L60E Harsh 1-2 Shift – TASC Force Tips: Diagnosing 8L45 & 8L90 Shift Complaints – TASC Force Tips: Hydraulics

The Manifold Pipeway

The Honda six-speed transmission has been on the bench of many specialty shops for one reason or another (figure 1). But, for those of you who have yet to lay your hands on one, mounted on the upper side of the unit is one of the largest, if not the largest solenoid and pressure switch

8L90 Vacuum Testing

Below are the diagrams for vacuum testing GM 8L90 transmissions. Note: OE valves are shown in rest position and should be tested in rest position unless otherwise indicated. Test locations are pointed to with an arrow. Springs are not shown for visual clarity. A low vacuum reading indicates wear. For specific vacuum test information, refer

Other Posts

Ford 8F24 mechanical diode failure

Mechanical diode failure in automatic transmissions is not uncommon. As far back as the AODE/4R70 shops have seen this type of failure. In April 2022 an article was published in Transmission Digest called, “The ins and outs of the Hydraulic Selectable One-Way Clutch (SOWC).” This article provided photos of the type of damage this style

Tech-Speak-April-Figure-1-1400
Sometimes, a diagnostic code is all you need

With ATSG having the opportunity to help shops solve problems, sometimes we get faced with some real doozies. A shop will call and give us a laundry list of DTCs, leaving us to think someone must have a bulkhead connector unplugged. We then go through the arduous task of deciding which codes prompted other codes

10L80 and 10R80 pump gear differences

You may have seen an article in the August 2023 issue of Transmission Digest called “GM 10L80: A new kind of pump noise,” which goes over how the front cover housing in the 10L80 is fitted with a converter drive gear and idler gear. The idler gear drives the pump’s driven gear, and is press

Spotting different 68RFE designs through the years to avoid issues

The Chrysler 68RFE has had several changes through the years. Its four-speed predecessor began with a noisy solenoid pack identified by a black colored pass-through case connector (seen in Figure 1).  Related Articles – Performance supplier listings 2024 – Shift Pointers: What to do when the 62TE TRS tab breaks – Going the extra mile: Proving