The subtle differences in repairing Ford 6F35 generations 1 and 2

The subtle differences in repairing Ford 6F35 generations 1 and 2

Many techs are aware of Generation 1 and Generation 2 differences with the Ford 6F35 transmission. There are, however, what seem to be a couple of subtle transitional changes that may be of interest to you.   

Figure 1 (below) shows an early Generation 1 valve body with the shallow SSA Damper pocket using the rubber pedestal type, along with the dark anodized valve and short land.

The transitional valve body is shown in figure 2. It is still a Generation 1 valve body with the shallow SSA Damper pocket, but it now has the chrome anodized valve with a longer land along with the exhaust passage casted shut.

Tech-Speak-Dec-Figure-2-600
Figure 2.

Figure 3 shows the Generation 2 version which now uses an accumulator piston style damper for SSA. And it too has the longer land chrome anodized valve with the exhaust passage casted shut. 

Figure 3.

Changes to the spacer plate also occurred (figure 4). The early Generation 1 plate uses a stamping that would make one to think that it is an aftermarket plate. 

Figure 4.

Figure 5 shows the differences between the dark and chrome anodized solenoid regulator valves. The difference in color is strictly for identification purposes. The change in making the land longer closing off the exhaust passage increases bore wear life before failure occurs with its regulated pressure. When the longer land to bore wear occurs, pressure will exit out the spring side compromising the regulated pressure circuit.

Figure 5.

Another subtle change is with the 35R/456 clutch tower bolted to the case (figure 6). During the transitional stage from Gen 1 to Gen 2, they added bottom of this tower an air bleed for the 35R circuit as seen in figure 7, below.

Figure 6.
Tech-Speak-Dec-Figure-7-600
Figure 7.

Read more entries in Wayne Colonna’s Technically Speaking series here.

You May Also Like

Shift of the shaft: Diagnosing Chrysler 48RE manual shaft issues

The TorqueFlite transmission has been around since mid-to-late 1950s. There have been many changes surrounding the manual shaft and rooster comb through the years. This transmission shaft controls the position of the manual valve that directs oil for the gear ranges, but it also is used for a Reverse light control as well as Park/Neutral

The TorqueFlite transmission has been around since mid-to-late 1950s. There have been many changes surrounding the manual shaft and rooster comb through the years. This transmission shaft controls the position of the manual valve that directs oil for the gear ranges, but it also is used for a Reverse light control as well as Park/Neutral safety control. As it evolved, changes to these safety backup switches caused extra stress against the rooster comb that posed new challenges to the technician. 

Sometimes, a diagnostic code is all you need

With ATSG having the opportunity to help shops solve problems, sometimes we get faced with some real doozies. A shop will call and give us a laundry list of DTCs, leaving us to think someone must have a bulkhead connector unplugged. We then go through the arduous task of deciding which codes prompted other codes

10L80 and 10R80 pump gear differences

You may have seen an article in the August 2023 issue of Transmission Digest called “GM 10L80: A new kind of pump noise,” which goes over how the front cover housing in the 10L80 is fitted with a converter drive gear and idler gear. The idler gear drives the pump’s driven gear, and is press

Shift Pointers: What to do when the 62TE TRS tab breaks

How frustrating it is when on a hot summer day, as you go to open a nice cold can of your drink of choice, and the tab breaks off? You are outside, away from any tools to remedy the problem quickly. It now requires a MacGyver mentality looking around at the resources available to get

Going the extra mile: Proving your transmission repair suspicions

A 2003 Honda Pilot with a five-speed three-shaft transmission came into our shop with a customer concern that the vehicle had no power, and the “D” light was flashing. I first did a scan for codes to see what it came up with, and the scan tool returned four DTCs: P1298 (ELD voltage high), P0135 (H02S

RRfeature-1400

Other Posts

Sonnax introduces oversized low reverse/overdrive clutch regulator valve kit

Sonnax has introduced a new oversized low reverse/overdrive (4-5-6) clutch regulator valve kit (part no. 144740-43K) for Ford 6F35 transmissions, generations one, two and three. Related Articles – Transtar to offer recycled engines – Sonnax introduces GM 6L80, 6L90 output planet saver kits – Alto introduces filters for GM 6L series Sonnax says the kit

Spotting different 68RFE designs through the years to avoid issues

The Chrysler 68RFE has had several changes through the years. Its four-speed predecessor began with a noisy solenoid pack identified by a black colored pass-through case connector (seen in Figure 1).  Related Articles – Outgrowing the walls: The story of EVT Transmission Parts – Valve body and component suppliers: A comprehensive list – Shift Pointers:

Shift Pointers: Failures caused by incorrect tire sizes

For years ATSG has produced a wide range of issues related to improper tire sizes on vehicles. Even under-inflated tires have been known to cause issues. Problems such as premature failure with an active 4WD transfer case will occur with incorrect tire sizes. Related Articles – Understanding lube flow control valves in Toyota/Lexus UA/UB80 transmissions

Shift-Pointers-Jan-Figure-1-1400
Understanding lube flow control valves in Toyota/Lexus UA/UB80 transmissions

The Toyota/Lexus UA80 and UB80 transmissions first came out in 2017 in Highlanders and Siennas. The UA80 is used in V6 applications, and the UB80 is paired with four-cylinder versions. They have been called Toyota New Global Architecture type transmissions, and alternately referred to as the “Direct Shift 8AT” eight-speed automatic transmission. This transmission was

Tasc-Tip-December-Figure-1---LFC-Valve-OE-Partial-Circuit-Diagram-1400