Valve-Body and Gasket Changes for the TF81 - Transmission Digest

Valve-Body and Gasket Changes for the TF81

The TF81 (aka AF21) valve body has undergone some changes that you should be aware of.

Valve-Body and Gasket Changes for the TF81

Body of Evidence

Author: Jeff Parlee
Subject Matter: Valve body
Unit: TF81 (AF21)
Issue: Design changes

Body of Evidence

  • Author: Jeff Parlee
  • Subject Matter: Valve body
  • Unit: TF81 (AF21)
  • Issue: Design changes

The TF81 (aka AF21) valve body has undergone some changes that you should be aware of.

The first change is to the solenoid section of the valve body. You can quickly tell the difference by the casting number, 9172 or 9174. The casting number for this section is at the top of the valve body near the manual valve. The two casting numbers have different worm-track configurations at the manual-valve bore and as a result need different gaskets between the solenoid body and separator plate.

If the gasket for the 9172 casting is used with the 9174 casting, oil will leak out of the manual-valve bore and line pressure will be significantly lower (figures 1, 2 and 3).

The separator-plate gaskets come from the factory with the gaskets bonded to the plate. At the present time, TransTec does sell both solenoid-body to large-separator-plate gaskets separately. Gasket B36398 fits casting 9172 and gasket B36522 fits casting 9174. The gasket between the large separator plate and the middle body is the same for all years.

The large separator plate between the solenoid body and the middle valve body marked A4 and A5 has had the lube relief hole closed, and the lube relief checkvalve and red spring have been eliminated. Eliminating the lube relief checkvalve and spring, along with closing the hole in the separator plate, raises maximum line pressure by about 20 psi; it does not affect minimum line pressure (Figure 4).

Jeff Parlee is director of product support at ValveBody Xpress.

You May Also Like

Don’t fear customer complaints about CVTs

Continuously Variable Transmissions, or CVTs, are more common than you think. Audi, Subaru, Nissan, Ford, GM and many other automakers use CVT transmissions in cars and SUVs. There is no way to avoid them. Chances are there is one in your shop right now. What does CVT mean for technicians? On the maintenance side, a

CVT-Transmission-2

Continuously Variable Transmissions, or CVTs, are more common than you think. Audi, Subaru, Nissan, Ford, GM and many other automakers use CVT transmissions in cars and SUVs. There is no way to avoid them. Chances are there is one in your shop right now.

What does CVT mean for technicians? On the maintenance side, a CVT requires more or the same frequency of fluid and filter changes as a conventional automatic transmission, and many of the basic procedures are the same. On the diagnostic side, a CVT is less complicated internally than a six- or nine-speed transmission. Diagnostics with a scan tool are about the same. On the service side, while you may never pull a variator or belt out of a CVT, you can service components like sensors, pumps and valve bodies. The point here is not to fear a customer complaint about a CVT. 

Shift Pointers: A Chrysler 300 no-shift complaint

The case study has to do with a 2009 Chrysler 300 C 5.7L Nag1 RWD with 71,923 miles on it (see Figure 1, above). Related Articles – 2024 State of the Powertrain Industry – Powertrain industry directory and buyer’s guide 2024 – A guide to common GM, Ford and Nissan programming issues It is based

A guide to common GM, Ford and Nissan programming issues

One of the most common complaints I hear from shops when trying to install a new GM TCM is, “The module will not communicate.” While that might be partially true, by design they won’t communicate until they are programmed. If programming fails, there will be an “E” code set which will help you get to

Shift of the shaft: Diagnosing Chrysler 48RE manual shaft issues

The TorqueFlite transmission has been around since mid-to-late 1950s. There have been many changes surrounding the manual shaft and rooster comb through the years. This transmission shaft controls the position of the manual valve that directs oil for the gear ranges, but it also is used for a Reverse light control as well as Park/Neutral

Sometimes, a diagnostic code is all you need

With ATSG having the opportunity to help shops solve problems, sometimes we get faced with some real doozies. A shop will call and give us a laundry list of DTCs, leaving us to think someone must have a bulkhead connector unplugged. We then go through the arduous task of deciding which codes prompted other codes

Other Posts

Easy TH400, 4L80-E reverse servo setup: Craft your own tool

While not as sensitive as some shifting bands, the Reverse band adjustment on a TH400 or 4L80-E transmission is critical, and failure to get it right has tripped up even the best builders. There is nothing worse than getting the transmission installed, putting it in Reverse and then not going anywhere or having no engine

Spotting different 68RFE designs through the years to avoid issues

The Chrysler 68RFE has had several changes through the years. Its four-speed predecessor began with a noisy solenoid pack identified by a black colored pass-through case connector (seen in Figure 1).  Related Articles – Outgrowing the walls: The story of EVT Transmission Parts – Valve body and component suppliers: A comprehensive list – Shift Pointers:

Shift Pointers: Failures caused by incorrect tire sizes

For years ATSG has produced a wide range of issues related to improper tire sizes on vehicles. Even under-inflated tires have been known to cause issues. Problems such as premature failure with an active 4WD transfer case will occur with incorrect tire sizes. Related Articles – Understanding lube flow control valves in Toyota/Lexus UA/UB80 transmissions

Shift-Pointers-Jan-Figure-1-1400
Understanding lube flow control valves in Toyota/Lexus UA/UB80 transmissions

The Toyota/Lexus UA80 and UB80 transmissions first came out in 2017 in Highlanders and Siennas. The UA80 is used in V6 applications, and the UB80 is paired with four-cylinder versions. They have been called Toyota New Global Architecture type transmissions, and alternately referred to as the “Direct Shift 8AT” eight-speed automatic transmission. This transmission was

Tasc-Tip-December-Figure-1---LFC-Valve-OE-Partial-Circuit-Diagram-1400