Figuring Out the Fuso - Transmission Digest

Figuring Out the Fuso

We have had some confusion on the ATSG help lines in reference to 1999 and later Mitsubishi Fuso tilt-cab medium-duty trucks equipped with the Aisin Seiki. The first problem is, how do I get codes out of these trucks? Since aftermarket scan tools do not communicate with these trucks, data is not available and code retrieval must be done via the flash-code method. That means that a certain procedure must be performed, after which a light somewhere on the dash will flash a code pattern. The illustration in Figure 1 shows the locations of the diagnosis switch and the memory-clear switch, both of which are single-pin connectors.

Figuring Out the Fuso

Shift Pointers

Author: Pete Luban, ATSG Technical Supervisor

Shift Pointers

  • Author: Pete Luban, ATSG Technical Supervisor

We have had some confusion on the ATSG help lines in reference to 1999 and later Mitsubishi Fuso tilt-cab medium-duty trucks equipped with the Aisin Seiki.

The first problem is, how do I get codes out of these trucks? Since aftermarket scan tools do not communicate with these trucks, data is not available and code retrieval must be done via the flash-code method. That means that a certain procedure must be performed, after which a light somewhere on the dash will flash a code pattern. The illustration in Figure 1 shows the locations of the diagnosis switch and the memory-clear switch, both of which are single-pin connectors.

To retrieve current codes:

  1. Turn the ignition on.
  2. Disconnect the diagnosis switch. The diagnosis-switch connector will have a green/blue wire on one side of the connector and a black wire on the other side.
  3. Watch the warning lamp below the instrument cluster shown in Figure 2 for the flash-code pattern, and refer to the code charts in figures 3 and 4.

To retrieve current and historical codes:

  1. Turn the ignition on.
  2. Disconnect the connectors for the diagnosis switch and the memory-clear switch. The memory-clear switch will have a black/white wire on one side of the connector and a black wire on the other side.
  3. Watch the warning lamp below the instrument cluster shown in Figure 2 for the flash-code patterns, and refer to the code charts in figures 3 and 4.

To read diagnostic codes:

  1. The warning lamp will come on for 2.4 seconds when the ignition is turned on and will then turn off.
  2. The flash for the “10s” digit is 1.2 seconds long, and the flash for the “ones” digit is 0.4 seconds long. The flashes for the “10s” and “ones” digits are separated by 0.6 seconds.
  3. There is a 2.4-second lamp-off period between codes. Figure 5 illustrates code timing.

If more than one code is stored, they will be displayed in numerical order starting with the lowest.

Important Note: Each code is displayed three times before the next code appears.

After all codes have been displayed, the process will repeat itself.

To clear codes:

  1. Keep the diagnosis-switch connector connected.
  2. Turn the ignition on.
  3. Disconnect the connector for the memory-clear switch. After more than one second, reconnect the memory-clear switch. After three seconds, all codes will be cleared.

The second problem is wire-color identification for the transmission solenoids. The wires from the transmission to the cab-to-chassis connector are solid colors. Most wire diagrams, including the factory wire diagrams, show these wires as multi-colored. The wire diagram in Figure 6 shows the correct wire colors at the transmission.

I hope this info saves you some time and confusion.

You May Also Like

Sherlock Holmes Approach to an AB60 No-Move Situation

The effectiveness in diagnosing automatic transmission malfunctions is an art form. Although there are similarities among the wide varieties of transmissions on the road, each transmission has its own peculiarities. Aside from having mechanical, hydraulic, and electrical hardware systems to contend with, software/programming issues and various vehicle platforms make diagnostics much more difficult.  Using scopes provides

ab60

The effectiveness in diagnosing automatic transmission malfunctions is an art form. Although there are similarities among the wide varieties of transmissions on the road, each transmission has its own peculiarities. Aside from having mechanical, hydraulic, and electrical hardware systems to contend with, software/programming issues and various vehicle platforms make diagnostics much more difficult. 

GM 6T40 Pump Identification Guide

The 6T40 was introduced in 2008 for General Motors front-wheel-drive cars in the Chevrolet Malibu and has gone through several changes throughout its three generations, specifically in the pump area. The 6T40 is closely related to the more lightweight 6T30 and the heavier duty 6T45 and 6T50. Generation one started phasing out during the 2012

Seeing the Forest AND the Trees

They say that the proverbial phrase “I couldn’t see the forest for the trees” means that a person or organization cannot see the big picture because it focuses too much on the details. Related Articles – 4L60E Harsh 1-2 Shift – TASC Force Tips: Diagnosing 8L45 & 8L90 Shift Complaints – TASC Force Tips: Hydraulics

The Manifold Pipeway

The Honda six-speed transmission has been on the bench of many specialty shops for one reason or another (figure 1). But, for those of you who have yet to lay your hands on one, mounted on the upper side of the unit is one of the largest, if not the largest solenoid and pressure switch

8L90 Vacuum Testing

Below are the diagrams for vacuum testing GM 8L90 transmissions. Note: OE valves are shown in rest position and should be tested in rest position unless otherwise indicated. Test locations are pointed to with an arrow. Springs are not shown for visual clarity. A low vacuum reading indicates wear. For specific vacuum test information, refer

Other Posts

Ford 8F35 maintenance tips: Planetary failure and no-pressure conditions

Our shop has had several vehicles come in with the Ford 8F35 transmission having planetary failure. Apparently, there was a run where the pinion needle bearings had a hardness problem (see Figure 1). Related Articles – Ford 8F24 mechanical diode failure – Back with force: ATSG is back in full swing to educate the transmission industry

Figure 12.
Shift Pointers: A Chrysler 300 no-shift complaint

The case study has to do with a 2009 Chrysler 300 C 5.7L Nag1 RWD with 71,923 miles on it (see Figure 1, above). Related Articles – 2024 State of the Powertrain Industry – Powertrain industry directory and buyer’s guide 2024 – A guide to common GM, Ford and Nissan programming issues It is based

Shift Pointers: What to do when the 62TE TRS tab breaks

How frustrating it is when on a hot summer day, as you go to open a nice cold can of your drink of choice, and the tab breaks off? You are outside, away from any tools to remedy the problem quickly. It now requires a MacGyver mentality looking around at the resources available to get

Shift Pointers: Failures caused by incorrect tire sizes

For years ATSG has produced a wide range of issues related to improper tire sizes on vehicles. Even under-inflated tires have been known to cause issues. Problems such as premature failure with an active 4WD transfer case will occur with incorrect tire sizes. Related Articles – Top 20 Tools and Products: The Winners – Performance

Shift-Pointers-Jan-Figure-1-1400