Solving electronic control problems in today’s automatic transmissions - Transmission Digest

Solving electronic control problems in today’s automatic transmissions

Special tools are often needed when diagnosing transmission problems and overhauling units.

The modern automatic transmission and attached drivetrain system has many “mechatronic” parts that control and protect the traditional clutches and planetary gears. These devices shift the gears, lock the clutches and regulate the fluid pressures. Most of these items can be diagnosed and replaced while the transmission is still in the vehicle.

Tool up

Special tools are often needed when diagnosing transmission problems and overhauling units. The days are gone when transmissions were purely mechanical and hydraulic, and all you really needed was a set of high-pressure gauges to check line pressures. Back then you also needed a vacuum gauge to check the engine’s intake vacuum and the integrity of the vacuum modulator. But with today’s electronic controls you need a scan tool, scope and a multimeter.

Picture courtesy of Autologic

Transmission codes and sensor data on late-model vehicles are accessed through the OBD II diagnostic connector and the Powertrain Control Module (PCM) diagnostic gateway module. On some vehicles, the information is often found in a separate Transmission Control Module (TCM) or Body Control Module (BCM). Either way, you’ll need a scan tool to access fault codes and operating data.

A scan tool can also help you check for communication faults between the PCM and transmission controller if the vehicle has separate computers. Problems here will typically cause the transmission to go into a “limp in” mode that may lock it in second gear.

Some transmission problems may or may not set a fault code and turn on the MIL lamp, so it’s important to always scan the PCM or transmission module for codes if there’s a transmission-related complaint or drivability issue. Some engine sensor failures (for example, the throttle position sensor, MAP sensor or vehicle speed sensor) can also affect the operation of the transmission. It may be necessary to check these sensors as well.

If you find a transmission fault code, you may have to check the resistance of a solenoid in the valve body, its operating voltage or the frequency of its control signal from the computer. This will require a digital multimeter (DMM) that can read voltage, resistance and frequency or dwell.

You’ll also need the applicable service information that includes wiring schematics and OEM diagnostic charts with test specifications for all the components that need to be checked. This kind of information can be found in OEM service manuals, on OEM websites (daily one-time access fees range from $15-$25) or through online technical information service providers. You should also check for any technical service bulletins (TSBs) that may be related to the transmission problem. In some cases, it may be necessary to reflash (reprogram) the PCM or transmission module to cure a particular fault.

Diagnostic strategies and transmissions

When using a scan tool to diagnose a drivetrain problem, it’s often what is not displayed on the scan tool that will lead you to your final diagnosis. The modern transmission is one of the most connected components on a vehicle. If a PCM or TCM can’t see inputs like engine speed, load or throttle position, it will assume the worst and put the transmission into a safe or limp mode.

The transmission does not have discreet sensors connected to the throttle body, crankshaft or intake manifold. Instead, the transmission shares information with the engine control and other modules in the vehicle using a serial data bus. Most vehicles manufactured after 2004 put the TCM or PCM module on the high-speed, two-wire CAN network along with BCM and ABS modules.

The topology for these networks is typically a loop. If a module is not operating, the existing modules can still communicate on the bus. When you’re using a scan tool to solve a transmission problem, you may have to look at the PIDs or datastream from the ECM or BCM to see what modules are communicating on the bus.

If you can’t communicate to a transmission control module with your scan tool, look for transmission information in the connected modules. The BCM will monitor information from the TCM on gear position so it can tell the instrument cluster what gear to display for the driver.

It can also work the other way. If a TCM is not able to communicate with the ECM, looking at the transmission-related PIDs for calculated engine load, throttle position and manifold air pressure may show that the ECM is not communicating on the network or has other issues.

This article originally appeared in our sister publication, Brake & Front End.

You May Also Like

How the Ford engine stop/start system affects transmissions

2018 and later Ford Escape vehicles equipped with a 1.5 L Eco-Boost, 2.0-liter turbocharged engine or the 2L VCTi engines, and the 6F35 transmission, have an engine stop/start system. The stop/start feature can be disabled by the driver and will remain disabled after each key cycle until reactivated by the driver. Some Ford Fusion and

Tech-Talk-May-Figure-1

2018 and later Ford Escape vehicles equipped with a 1.5 L Eco-Boost, 2.0-liter turbocharged engine or the 2L VCTi engines, and the 6F35 transmission, have an engine stop/start system. The stop/start feature can be disabled by the driver and will remain disabled after each key cycle until reactivated by the driver. Some Ford Fusion and Edge models will also have the engine stop/start feature. The reason for this was to improve fuel economy and lower tailpipe emissions.

Chrysler ZF8 generations 1 and 2 identification guide

In 2019, some Chrysler/Ram/Jeep applications that utilize the ZF8HP transmission moved to a second-generation unit with a new designation and numerous changes for better performance and durability. Gen. 1 units are classified as 8HP45, 8HP70 and 8HP90; while Gen. 2 are classified as 8HP50, 8HP75 and 8HP95. Internally, the Gen. 2 transmission had numerous hard

Tasc-Tip-April-Figure-1-Gen.-1-'B'-Brake-Components-1400
When a transmission problem isn’t a transmission problem

Let’s take a look at three examples of times when a car’s issue seems to be a transmission problem, but a closer look reveals another culprit. Related Articles – A part for every need: Hard parts supplier listing 2023 – Breaking parts: Pressure regulator valve and bore blues – Transmission fluid hydraulics Case study 1:

Shift-Pointers-April-Figure-3-1400
Breaking parts: Pressure regulator valve and bore blues

One of our ATSG members, Bob at Trans Tek, recently shared with us an experience he encountered with a 2011 GMC 3500 Mini School Bus with a Duramax diesel engine in front of a 6L90 transmission. It came in to the shop slipping, along with having no second or sixth gear. After the transmission was

Tech-Speak-April-Figure-1-1400
Transmission fluid hydraulics

To understand why using the correct transmission fluid is necessary, you first have to know how the transmission fluid flows inside an automatic transmission. Related Articles – 2023 State of the Powertrain Industry – Powertrain industry directory and buyer’s guide 2023 – Shift Pointers: No ball, no reverse Fluid paths The journey starts in the

Transmission-Fluid-Hydraulics-and-Shifting

Other Posts

The multi-functional Clutch 1 in Nissan’s CVT, part 1

Nissan’s Hybrid RE0F02/3H CVT transmission by Jatco (JF019E) can be found in vehicles such as the Nissan Rogue and Pathfinder as well as the Infiniti QX60. It has its traction motor located where the torque converter would normally be (as you can see in Figures 1, at the top of the page, and 2, below).

Tech-Speak-March-Figure-1-FEATURE-1400
Critical wear areas and vacuum test locations: GM 10L and Ford 10R series

Sonnax has provided the following guide on critical wear areas and vacuum test locations for the GM 10L series and the Ford 10R series. Technicans working on these models should find the following four pages helpful. Related Articles – Announcing the winners of the Top 20 Products and Tools contest – Shift pointers: A 4T65-E

02feb23_TASC-feature-1400
Scope testing the Ford 10R80

Recently, we at Certified Transmission had a chance to do some work with the Ford 10R80. We have easy access to test vehicles since our owner also owns a used car dealership. For our R&D testing we used a 2019 F-150 equipped with a 5.0L engine and the 10R80 transmission. I got to play around

RRfeature1400
Shift pointers: A 4T65-E that wants to move in Park and Neutral

When conducting ATSG seminars, as we are usually covering a specific piece of tech, we’ll often tell attendees that if they put this together wrong, they should let us know what happens. Just recently, Ricky Hodgkinson from AACTION Transmission did just that. He was kind enough to share an incident he recently had with a

ebulletin-feb-feature-1400