Manual transmissions: Sticking with history - Transmission Digest

Manual transmissions: Sticking with history

There is more than one flavor of manual transmission, as technology has provided for more efficient and more driver-friendly shifting over the years. Common in older vehicles is the sliding-mesh gearbox. This one engages gears by moving the main shaft with gears that are located either to the left or to the right of the neutral position. This approach requires that the input and output shaft speeds be matched before the shift can be accomplished. Any inaccuracy in matching the shaft speeds means the gears will not mesh correctly, hence all the negative effects of a noisy and bad shift.

A more modern approach (constant mesh) is used, particularly in HD applications, in which all of the gears are simultaneously meshed turning, but not engaged. Clutches are used to engage the desired gear with the output shaft which means quieter and a less retching shift. While an improvement, there is still the need for skill on the part of the driver to make a smooth shift from one gear to the next.

The final improvement comes with the name of synchro-mesh. By including a conical clutch and several other components, the speed matching is accomplished completely within the gearbox itself. 

Read our main feature on manual transmissions today here.

You May Also Like

10L80 and 10R80 pump gear differences

You may have seen an article in the August 2023 issue of Transmission Digest called “GM 10L80: A new kind of pump noise,” which goes over how the front cover housing in the 10L80 is fitted with a converter drive gear and idler gear. The idler gear drives the pump’s driven gear, and is press

You may have seen an article in the August 2023 issue of Transmission Digest called “GM 10L80: A new kind of pump noise,” which goes over how the front cover housing in the 10L80 is fitted with a converter drive gear and idler gear. The idler gear drives the pump’s driven gear, and is press fitted to this housing by way of a ball bearing (see Figure 1). It is this bearing that goes bad, making the aforementioned new kind of pump noise. 

Top 20 Tools and Products: The Winners

Transmission Digest readers voted during the past several weeks to select this year’s top products and tools from those nominated in our December issue. This year, rather than separate contests, voting was for a combined tool and equipment contest, with 20 winners rather than 10. Winning entries appear in the following images, but are in

top20Feature-1400
Performance supplier listings 2024

Below is TD’s compilation of manufacturers of components, parts, etc. for performance transmissions for 2024. Click the images below for company names and contact information. Related Articles – Shift Pointers: What to do when the 62TE TRS tab breaks – Going the extra mile: Proving your transmission repair suspicions – Diagnosing Ford 10R60, 10R80 and 10R140

Shift Pointers: What to do when the 62TE TRS tab breaks

How frustrating it is when on a hot summer day, as you go to open a nice cold can of your drink of choice, and the tab breaks off? You are outside, away from any tools to remedy the problem quickly. It now requires a MacGyver mentality looking around at the resources available to get

Going the extra mile: Proving your transmission repair suspicions

A 2003 Honda Pilot with a five-speed three-shaft transmission came into our shop with a customer concern that the vehicle had no power, and the “D” light was flashing. I first did a scan for codes to see what it came up with, and the scan tool returned four DTCs: P1298 (ELD voltage high), P0135 (H02S

RRfeature-1400

Other Posts

American Powertrain introduces ProTwin disc clutch for GM, Ford and Mopar

American Powertrain announced that it now offers a new ProTwin twin disc clutch kit for GM, Ford and Mopar performance applications. The kit comes with a billet steel flywheel, pressure plate, two drive discs, floater, flywheel crank bolts, pilot bearing and alignment tool. Each clutch kit comes fully balanced and features 1100 ft./lbs. of torque

Sonnax introduces Smart-Tech clutch kit for GM 4L series

Sonnax has introduced a new Smart-Tech clutch kit for optimizing clutch capacity and guarding against clutch burnup in GM 4L60, 4L60-E, 4L65-E and 4L70-E transmissions. This kit (part no. 77734-01K) includes eight .067-in. BorgWarner high-energy frictions and seven .095-in. Lindered steels recommended for use with Sonnax Smart-Tech input housings. Related Articles – Alto releases friction

Sonnax introduces oversized low reverse/overdrive clutch regulator valve kit

Sonnax has introduced a new oversized low reverse/overdrive (4-5-6) clutch regulator valve kit (part no. 144740-43K) for Ford 6F35 transmissions, generations one, two and three. Related Articles – Alto introduces aluminum oil pans for Chrysler transmissions – Sonnax introduces heavy-duty ‘A’ clutch backing plate – TransGo releases S4 regulator valve for 2018-on GM 8L45, 8L90

Sonnax introduces heavy-duty ‘A’ clutch backing plate

Sonnax has introduced a new heavy duty “A” clutch backing plate (part no. 35577-45) for Chrysler 845RE and 850RE, and ZF 8HP45, 8HP50 and 8HP51 transmissions. Sonnax says that this plate can eliminate the flexing/bowing of the clutch pack that leads to comebacks in these transmissions, and recommends installing them in units that have not